AK Steel Corporation

Senior Process Engineer

Posted on: 12 Jul 2021

Toledo, OH

Job Description

Primary Responsibilities:

Lead Process Engineering – strategy, development, implementation, and execution processes.
Responsible for developing process flow diagrams, piping & instrument diagrams, mass & heat balances, basic piping system design, pump sizing, material handling methods, equipment, functional & installation specifications, as well as process instrumentation & control principles.
Responsible for routine optimization and troubleshooting of issues regarding process technologies at a direct reduction iron plant including Furnace operations and Material Handling.
Provide integral support through process outages and start-up activities.
Provide input and recommendations to assist operations in prioritizing maintenance to ensure maximum commercial performance
Develop and implement work schedules, test programs and special projects for the direct reduced iron processing operations, including sample plans, operating and analytical data requirements, and results analysis and reporting.
Assists with establishing Key Processing “Best Practices” to improve profitability, including: operating conditions, feedstock processing, hardware change recommendations, monitoring process conditions, and unit performance reporting/comparison (benchmarking).
Provide process control technical guidance and expertise to management, engineers, operating and lab employees on a daily basis, development of Process Engineers
Complex troubleshooting of plant processes (trends, communicating, hands-on field work and sampling).
Direct and coordinate work performed by engineering consultants and contractors working on test programs or special projects.
Ensure compliance to company and regulatory standards and procedures. Follow existing, or develop new, procedures to ensure compliance with company and regulatory directives, as well as sound contract management practices.
Manage, lead and work with multiple contract resources to execute process engineering strategies.
Ability to adapt to and thrive in a rapidly changing environment; demonstrate the willingness and ability to expand personal knowledge and influence, along with departmental effectiveness, by assuming new and/or additional categories, as assigned.

Qualifications:

Bachelor’s degree in Chemical Engineer, will consider other engineering degrees based on prior work experience
Master’s degree in Chemical Engineering preferred.
8+ years engineering experience in petrochemical, metals, mineral or equivalent processing operations.
5+ years experience with process controls, statistics and project management.
Direct experience working and leading in a cross functional team.
Demonstrated equipment troubleshooting skills.
Demonstrated skills with capital justification, budget development, expenditure and controls.
Effectively communicate both orally and through written text
Ability to read and constructively influence personnel in team processes
Ability to work under minimal supervision and effectively manage multiple/changing priorities
Ability to read and understand technical documents including PFD’s, P&ID’s and O&M manuals
Ability to read and understand regulatory documents including API, ASME standards

Travel:

Domestic as required
Other Cleveland Cliffs sites as required.
Up to 10% estimated, will vary as work load dictates.

Physical Demands:

Can be sedentary for long periods of time
Occasionally lifting up to 25lbs
Mobility required.  Must be able to handle stairs and long periods of work on your feet
Routinely exposed to plant environment including noise, dust, dirt and vibrations, extreme climate changes / changes in weather

AK Steel Corporation

West Chester, OH

Our heritage of innovation spans more than 119 years, beginning in 1899 when the company’s predecessor, ARMCO, was incorporated in Middletown, Ohio. Over the past century, we have been a leader of innovation in the steel industry, provided jobs to hundreds of thousands of people and given back to our communities where our employees work and live

AK Steel is a leading producer of flat-rolled carbon, stainless and electrical steel products, and carbon and stainless tubular products, primarily for the automotive, infrastructure and manufacturing, electrical power generation and distribution markets. Through its subsidiaries, the company also provides customer solutions with carbon and stainless steel tubing products, die design and tooling, and hot and cold stamped components.

Headquartered in West Chester, Ohio in Greater Cincinnati, the company has approximately 9,500 employees at steel manufacturing operations across seven states (Alabama, Indiana, Kentucky, Michigan, Ohio, Pennsylvania and West Virginia), as well as Canada and Mexico.

Roger K. Newport is AK Steel's Chief Executive Officer and a member of the Board of Directors. He was named CEO January 1, 2016.

AK Steel is a publicly held company traded over the New York Stock Exchange under the symbol AKS and is a component of the FORTUNE 500 - aligning the company with many of the most prominent corporations in America.

AK Steel's 2018 revenues reached approximately $6.82 billion. Today, the company is focused on a strategy to ensure we are well positioned as an innovative steel solutions provider to create innovative products and processes that surpass the needs of our customers today and for the future.