Precision Castparts Corp.

Manufacturing Supervisor

Posted on: 19 Jan 2021

Jenkintown, PA

Job Description

Company Profile

With more than 150 operations and about 22,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, forgings, and clad products for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability not just in the materials and products we make, but in the people we recruit.

Headquartered in Portland, Oregon, this over 10 billion dollar company employs more than 29,500 people worldwide. PCC has over 160 plants and has a presence in twentysix states in the US and in over a dozen countries. PCC is relentless in its dedication to being a highquality, lowcost and ontime producer; delivering the highest value to its customers and shareholders while continually pursuing strategic, profitable growth.

Effective early February 2016, Berkshire Hathaway, led by chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Business Profile

Founded in Jenkintown, PA in 1903 as Standard Pressed Steel Company, SPS Technologies continues to operate from the original 560,000 square foot facility.

SPS Technologies has been developing and manufacturing critical fasteners since the early days of aviation, working closely with its customers to meet the needs of an ever changing industry.

Many of the materials, designs, and manufacturing practices that have become industry standards were pioneered by SPS Technologies. SPS Technologies continues to advance the materials, designs, and manufacturing practices of aerospace fasteners today to meet the unique needs of next generation vehicles and assembly techniques.

SPS Technologies was acquired by PCC in 2003.

Location Profile

301 Highland Ave, Jenkintown, PA 19046

Position Summary

The Manufacturing Supervisor provides leadership and supervises direct labor employees involved in the manufacturing of fasteners. Manages assigned company resources (personnel, equipment and materials) to achieve work schedules and satisfy customer requirements in an efficient and cost effective manner. May occasionally operate production equipment or perform handson production tasks, not to exceed 20 % of the workday (such activities must be cleared in advance by the Manufacturing Manager).

Primary Duties & Responsibilities

* Complies with and enforces all company safety rules and regulations. These include the use of companyprovided personal protective equipment/supplies (i.e., safety glasses, hearing protection, safety shoes); maintaining a clean work area; operating equipment and using tools in a safe manner; correcting unsafe conditions or practices

* Effectively leads a team of employees and manages performance to set expectations. Tasks for effective performance management include interviewing, hiring, and training employees; planning, assigning, and directing work; appraising performance; rewarding and disciplining employees; addressing complaints and resolving problems
* Update Daily Management board and communicate status of Dispatch list, RYG report, weekly shipment plan, Flex performance and projections during daily walk thru with management. Escalate any issues/concerns needing management support during this walk thru
* Schedule jobs to maximize machine and operator efficiencies and report capacity constraints to production control
* Achieve daily metrics including ESH, productivity, scrap, dock, sales and other significant measures
* Use the daily Flex tool to monitor and manage key metrics especially variable spending. Each supervisor must understand spending details on a daily basis
* Maintain proper staffing levels to achieve budgeted levels of performance
* Use the Productivity Pipeline form to update and manage cost reduction projects and report status on a weekly basis
* Analyze processes to improve efficiency (includes purchase of new capital equipment, planning arrangement of equipment, use of cost effective production techniques) and achieve cost reduction expectations
* Implement lean manufacturing methods (6S, flow, visual organization, etc.)
* Ensure that manufacturing documentation procedures and protocol are followed at all times
* Monitor scrap, yield and part efficiencies on existing programs to ensure achievement of budget
* Holds weekly employee communication meetings and ensures their team has an understanding of the status and future of the business
* Ensure machinery is at optimum repair by implementing preventative maintenance programs, assigning repair tasks and maintaining spare parts
* Obtain tooling, gages and other supplies needed for production prior to release of the router to machines. Implement setup time reduction methods
* Train personnel in production tasks, safety requirements, teamwork and lean manufacturing principles
* Check quality and quantities of product runs, SPC charts, first article charts, accuracy of routers
* Resolve technical and administrative problems
* Other tasks as assigned

Experience & Education

* Bachelor's degree in Engineering, Manufacturing Technology or a related discipline from fouryear college or university highly preferred

Required Skills

* 1 5 years of technical experience in a fast paced manufacturing setting is highly preferred
* Demonstrated leadership abilities
* Working knowledge of ERP software, AS400/Mapcis preferred, but not required
* Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations
* Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form. Ability to work under deadline pressure.
* Ability to concentrate on specific objectives, while managing multiple priorities, people and functions

Desired Skills

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Precision Castparts Corp.

Portland, OR

Precision Castparts Corp. is a worldwide, diversified manufacturer of complex metal components and products. It serves the aerospace, power, and general industrial markets. PCC is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, the Company is the leading producer of airfoil castings for the industrial gas turbine market. PCC manufactures extruded seamless pipe, fittings, forgings, and clad products for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials to the casting and forging industries.

Precision Castparts Corp. has been headquartered in Portland, Oregon, for more than 60 years. The business has grown from a small manufacturer of investment castings for a wide variety of applications to a Fortune 500 company producing investment castings, forgings, and fasteners for aerospace, power, and general industrial customers. This growth has resulted from increased market share, entry into new end markets, and strategic acquisitions. Over the course of the company’s history, Precision Castparts has been led by just three chairmen and chief executive officers: Ed Cooley, Bill McCormick, and Mark Donegan. Each has made significant contributions during his tenure to make Precision Castparts one of the foremost manufacturing companies in the world today. PCC was acquired by Berkshire Hathaway in January 2016.